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Single-station balancer for EV electric motors

CEMB’s compactautomatic balancer for electric motors handles rotors up to 130 kg with precision, thanks to radial and axial drilling. The system enables balancing of magnetized and non-magnetized rotors.

Features

  • Compact balancer designed to perform the entire balancing cycle (measurement, correction, control) on the same station.
  • Specific system for balancing electric rotors for e-vehicles up to 130 kg with maximum precision.
  • Loading system designed to preserve rotor integrity and ensure machine accuracy.
  • Ability to process magnetized and non-magnetized electric rotors, offering maximum versatility.
  • Correction by radial drilling, axial drilling, or both, on all types of materials.
  • Intelligent touch system and automatic compensation of workpiece surface irregularities.
  • Poka-yoke technology to ensure accurate and error-free machine settings.
  • Machine prepared for connection with supervisory and production management systems. It integrates data exchange logic with MES platforms, enabling real-time tracking and monitoring.
  • Real-time control and automatic optimization of cutting parameters to extend tool life.
  • Possibility of integration into automated rotor assembly lines for efficient and automated production.
  • Remote assistance and local support available worldwide.

Technical data

ZB/TOK5ZB/TOK20ZB/TOK50ZB/TOK130
Maximum rotor weight (kg)52050130
Maximum rotor length (mm)200500550700
Maximum rotor diameter (mm)120200300350
Journal diameter (mm)10-3515-6020-9040-100
Machine capacity52050130
Axial drillingZB/TOK5/2UOZB/TOK20/2UOZB/TOK50/2UOZB/TOK130/2UO
Radial drillingZB/TOK5/UFZB/TOK20/UFZB/TOK50/UFZB/TOK130/UF
Axial and radial drillingZB/TOK5/UF/2UOZB/TOK20/UF/2UOZB/TOK50/UF/2UOZB/TOK130/UF/2UO
* Size shown refers to the machine in the ZBTOK50 configuration.

Options

Magnetized rotor kit

Electronic index

Data matrix reader

Automatic change over

Minimal Lubrication (MQL)

Tool cooling

Tool wear control

Production control with reference piece

Laser marking

Countersink